Orthodontics
Airtho Clear Aligners
Airtho Clear Aligners are Derby Dental Lab’s clear aligner solution, powered by our sister company Airtho and supported by orthodontist oversight on every case. This is a full orthodontic system designed specifically for general dentists—not a “light” or consumer-focused aligner.
Cases are digitally planned using CBCT (when available), intraoral scans, photos, and detailed clinical notes. All aligners are fabricated from Zendura FLX, a three-layer, multi-ply material engineered for controlled force delivery, durability, and advanced movement capability. The result is a GP-friendly pathway to finish clear aligner cases with confidence.
Two protocol families are available. Both are GP-focused systems with orthodontic oversight,digital monitoring, and a workflow built for busy practices:
- SmileShapers – Airway-neutral, traditional biomechanics.
- Airligners – Airway-forward protocols focused on arch form, function, and airway-conscious movement.
When It Makes Sense
Full GP Orthodontics
Comprehensive orthodontic capability within the GP practice.
Orthodontist-Reviewed Planning
Expert treatment planning without referring out every case.
Flexible Airway Approach
Supports both airway-neutral and airway-forward treatment philosophies.
Reduced IPR + Attachments
Designed to minimize heavy IPR and excessive attachments.
Digital-First Workflow
Efficient digital records and a remote-friendly treatment process.
Remote Patient Monitoring
App-based scans help monitor progress between office visits.
Why Derby & Airtho
Orthodontist oversight on every case
Each case is reviewed and co-planned with Airtho’s Chief Clinical Officer (orthodontist) and the Airtho clinical team. You are not on your own with movement decisions.
Zendura FLX multi-layer material
Zendura FLX is a three-ply aligner plastic engineered to deliver consistent force over time, improved comfort, and strong durability—unlike basic single-layer aligner sheets.
Airway-neutral and airway-forward protocols
Choose SmileShapers for airway-neutral biomechanics or Airligners for airway-forward treatment philosophies. Both are designed for GPs and supported by orthodontists.
Less IPR and fewer attachments in many cases
Airtho’s movement algorithms and material performance allow many cases to be treated with minimal IPR and fewer attachments, reducing chair time and simplifying patient experience.
Dental Monitoring built into every case
Patients use an app-based system to regularly scan their progress. The orthodontic team and the practice can track movement, compliance, and transitions tray-by-tray.
Free Trios 5 scanner program
Qualifying offices can receive a Trios 5 digital scanner placement through Airtho’s iOS Advantage program with a simple case commitment, supporting both restorative and orthodontic workflows.
Advanced doctor portal
Upload scans, view simulations, review treatment plans, approve setups, message the orthodontic team, and track cases—all in one integrated platform.
U.S.-based support and mentorship
Access one-on-one communication with orthodontists, plus ongoing mentorship and case-coaching opportunities with Airtho’s leadership.
Turnaround
Standard initial aligner series: approximately 2 weeks
Refinements: approximately 2 weeks
Retainers: included with comprehensive treatment
Production Phases
Step 1
Submit Digital Scans
Step 2
Provide Clinical Notes
Step 3
Review Records
Step 4
Treatment Setup
Step 5
Manufacture
Step 6
Dental Monitoring
Step 7
Case is Delivered
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FAQ
What material are the aligners made from?
All aligners are made from Zendura FLX, a three-layer, multi-ply material designed for consistent force delivery, durability, and comfort.
How is this different from “lite” aligner systems or consumer-focused brands?
Airtho Clear Aligners are built for full orthodontic treatment with orthodontist oversight, airway-aware protocols, and robust planning tools—not just minor tooth movements.
Do SmileShapers and Airligners both support full-arch movement?
Yes. Both systems support full-arch orthodontic movement under orthodontist guidance.
How much IPR and how many attachments are typically used?
Many cases can be completed with little or no IPR and fewer attachments due to the biomechanics and material performance. When IPR or attachments are needed, they are planned intentionally—not by default.
Do I get orthodontist support on my cases?
Yes. Every case includes review and guidance from Airtho’s orthodontic team.
Can I use my current intraoral scanner?
Yes. Digital scans from major scanners are accepted. Additionally, qualifying offices may be eligible for a Trios 5 scanner placement through the iOS Advantage program.
How does Dental Monitoring work?
Patients use the Dental Monitoring app to capture scans at set intervals. The orthodontic team and the practice can review progress remotely and intervene when needed.
Are retainers and refinements included?
Yes. Comprehensive cases include retainers and refinements as part of the treatment program.
What’s the typical turnaround time?
Approximately 2 weeks for the initial aligner series and refinements after case approval.
What’s the difference between Y3, Y4, and Y5?
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